With the increase of international orders, the original production model and logistics system of this garment factory in the Philippines are facing huge challenges. In particular, the handling of heavy materials on the production line has become a key factor restricting production efficiency. Therefore, the factory management decided to introduce advanced lifting equipment to alleviate this bottleneck problem.
During the demand analysis phase, the engineering team of Dongqi Crane conducted a comprehensive investigation of the production environment, material characteristics, handling paths and actual needs of operators. They found that the production area of the factory was compactly laid out, and a crane that could not only efficiently carry heavy objects but also flexibly shuttle through narrow spaces was required. In addition, considering the particularity of the garment industry, the crane also needs to have certain corrosion resistance and easy cleaning to adapt to the special environment in the workshop.
The garment factory's demand for cranes is mainly concentrated in the following aspects:
Based on the above needs, Dongqi Crane customized a LD5-ton single-beam bridge crane for the Philippine garment factory and made special designs in the following aspects:
Structural optimization design: The main structure of the crane is constructed with lightweight and high-strength materials, which not only ensures sufficient load-bearing capacity, but also reduces the weight of the whole machine, making it easy to move and install in the factory. At the same time, the single-beam design allows the crane to easily shuttle between production lines without taking up too much space.
Anti-corrosion treatment: In view of the humid and chemical gas environment in the workshop, the crane has been specially treated with anti-corrosion treatment. This includes spraying anti-corrosion paint and using corrosion-resistant materials to make key components, ensuring that the crane can still operate stably in harsh environments.
Easy-to-clean design: Considering the hygiene requirements of the garment industry, the surface of the crane is made of smooth and easy-to-clean materials, and a structure that is easy to clean is designed. At the same time, it is equipped with a detachable protective cover and dustproof net to prevent dust and fiber accumulation.
Intelligent control system: The introduction of advanced intelligent control systems enables precise control and automated operation of the crane. Operators can easily operate the crane through a touch screen or remote control to complete actions such as lifting, translation and rotation of materials. At the same time, the system has fault diagnosis and alarm functions, which can monitor the working status of the crane in real time and issue an alarm in time when an abnormality is found.
Enhanced safety performance: In terms of safety, the crane is equipped with multiple safety protection devices. Including overload limiters, limit switches, anti-collision sensors, etc., to ensure that the power supply can be quickly cut off and the operation can be stopped in an emergency. In addition, safety measures such as emergency stop buttons and anti-fall devices are designed to provide all-round protection for operators.
During the implementation of the project, the Dongqi Hoisting Team worked closely with the Philippine garment factory, and carefully planned and executed all aspects from scheme design, production and manufacturing to installation and commissioning. After months of hard work, the LD5-ton single-beam bridge crane was finally successfully installed and put into use.
After being put into use, the crane quickly became a capable assistant on the production line of the garment factory. It not only significantly improved production efficiency and logistics management level, but also reduced the labor intensity and occupational disease risk of operators. At the same time, its excellent anti-corrosion performance and easy-to-clean design have also won wide acclaim from factory management and operators.
The specific effects are: material handling time is shortened by more than 30%; the layout of the production line is more reasonable and compact; the work efficiency and satisfaction of operators are improved; the overall competitiveness of the factory has also been significantly enhanced.
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