High temperature resistant overhead crane: key equipment in high temperature industry

導入
In high-temperature industrial environments, such as steel smelting, glass manufacturing, cement production and other fields, equipment faces extreme working conditions. These environments are not only high in temperature, but also often accompanied by corrosive gases, dust and other harsh factors, which puts extremely high demands on the performance of cranes. As key equipment in these high-temperature industries, the importance of high-temperature bridge cranes is self-evident. They not only need to maintain stable operation under high temperatures, but also need to have excellent safety performance and durability to ensure the continuity and safety of the production line.

Life of overhead cranes in high temperature environments

1. Direct impact of high temperature on the life of bridge cranes

Aging and wear of parts and components are aggravated

Under high temperature conditions, the parts and components of bridge cranes are prone to aging, such as hydraulic oil is prone to deterioration, and the wear of mechanical components will also be aggravated.
Long-term high temperature exposure may cause the performance of component materials to deteriorate, such as reduced hardness and weakened toughness, which will affect the overall performance and service life of the crane.

Increased risk of electrical system failure

High temperature environment may generate static electricity, which increases the risk of damage and short circuit to the crane's electrical system.
Cables and connectors in the electrical system are easily affected by factors such as heat waves and vibrations, resulting in poor contact or damage, which in turn affects the normal operation of the crane.

Deterioration of hydraulic oil system performance

Under high temperature environment, hydraulic oil is prone to deterioration, such as oxidation, reduced viscosity, etc., which affects the stability and reliability of the hydraulic system.
Deteriorated hydraulic oil may cause problems such as unstable system pressure and leakage, which in turn affects the lifting capacity and safety of the crane.

2. Maintenance measures for overhead cranes in high temperature environments

Strengthen cleaning and maintenance

Regularly clean and maintain mechanical parts, remove dust and oil stains, and keep their surfaces dry.
Clean the power supply to ensure that it is powered normally and prevent electrical system failures caused by static electricity and other reasons.

Regularly check and replace parts

Regularly check the wear and corrosion of mechanical parts, such as axles, brakes and gears, and replace and repair damaged parts in time.
Regularly check the cables, connectors and controllers in the electrical system to ensure their normal operation.

Strengthen lubrication and cooling

Develop a lubrication plan based on the frequency of use and load size to ensure that the lubricant starts to work after heating.
Regularly check the sealing of the oil filling port and the oil outlet, and replace the lubricant.
For parts that need to be cooled, such as motors, ensure that they are well cooled to avoid overheating and damage.

Reasonably arrange the use time

Try to avoid high temperature periods and choose to perform lifting operations in the relatively cool morning and evening.
For cranes that need to operate for a long time in a high temperature environment, appropriate cooling measures should be taken, such as installing awnings, using fans or air conditioners, etc.

Technical features of overhead cranes used in high temperature environments

1. Application of high temperature resistant materials

During the design and manufacturing process of high temperature resistant bridge cranes, high temperature resistant materials such as special alloy steel and ceramic coating are widely used to improve the high temperature resistance of the equipment. These materials can maintain stable physical and chemical properties at high temperatures to prevent the equipment from deforming, melting or failing due to high temperatures.

2. Special cooling system

In order to reduce the temperature of the equipment in high temperature environments, high temperature resistant bridge cranes are usually equipped with special cooling systems. These systems remove the heat generated by the equipment by circulating cooling media (such as water, air, etc.) to ensure that the equipment maintains a stable temperature during long-term high temperature operations.

3. Safety protection measures

High temperature resistant bridge cranes are also specially designed for safety protection. For example, high temperature resistant electrical components and cables are used to prevent electrical failures caused by high temperatures; emergency brake systems and limiters are set to ensure that the equipment can be quickly stopped in an emergency; heat radiation protection devices are used to reduce the damage to operators caused by high temperatures.

4. QDY type overhead crane

特徴: QDY type general bridge crane is designed for lifting molten metal in smelting workshops and hot objects (molten non-metallic objects and solid metals with a temperature lower than molten metal) in hot processing workshops such as rolling. The working level of this equipment is A7, and the lifting capacity is less than 75 tons, which complies with the national standards of the People's Republic of China GB 3811, GB/T 14405-1993 and the relevant regulations of the General Administration of Quality Supervision, Inspection and Quarantine.

Scope of application: QDY type general bridge crane is not only suitable for lifting operations in high temperature environments, but also can be used for lifting and loading and unloading in busy places such as machinery manufacturing, metal structure, assembly workshops and warehouses with continuous production.

What other factors should buyers pay attention to?

When purchasing high-temperature resistant bridge cranes, in addition to searching for suppliers, buyers also need to pay attention to the following factors to ensure that the purchased equipment can meet the actual needs of the factory and have a long service life:

1. Equipment performance and configuration

High temperature resistance

Focus on the high-temperature resistant materials and design of the crane to ensure that it can operate stably in the high temperature environment of the factory.
Understand the test reports and data of the crane in high temperature environment provided by the supplier to verify its high temperature resistance.

Lifting capacity and span

Determine the lifting capacity and span of the crane according to the actual needs of the factory to ensure that it can meet the needs of daily production operations.
Consider possible future expansion and upgrade needs, and choose cranes and spans with a certain degree of redundancy.

Running speed and stability

Choose a crane with a suitable running speed to ensure the efficiency of material handling.
Pay attention to the stability of the crane, reduce mechanical shock and vibration, and extend the service life of the equipment.

2. Safety and reliability

安全装置

Ensure that the crane is equipped with complete safety devices, such as limiters, buffers, fall arresters, etc., to improve the safety of the equipment.
Understand the safety certification and test reports provided by the supplier to ensure that the equipment complies with relevant national and industry standards.

Fault alarm and diagnostic system

Choose a crane with a fault alarm and diagnostic system to detect and deal with potential problems in a timely manner.
Understand the after-sales service and technical support provided by the supplier to ensure timely and effective repair and maintenance when the equipment fails.

3. Supplier qualifications and services

Supplier qualifications

Choose suppliers with legal business qualifications and rich production experience to ensure the quality and after-sales service of the equipment.
Understand the reputation and reputation of the supplier in the industry and choose a reputable partner.

販売後のサービス

Pay attention to the after-sales service content provided by the supplier, such as equipment installation and commissioning, maintenance and repair, technical support, etc.
Understand the supplier's after-sales service response time and service quality to ensure timely and effective support during the use of the equipment.

4. Price and cost

Equipment price

Choose a crane with high cost performance according to the factory's budget and actual needs.
Be careful to avoid blindly pursuing low prices and ignoring the quality and performance of the equipment.

Operating cost

Consider the operating costs such as energy consumption and maintenance costs of the crane.
Choose cranes with energy-saving and low maintenance costs to reduce the long-term operating costs of the factory.

5. Other factors

Customized needs

If the factory has special customized needs, such as special lifting methods, working environment, etc., it is necessary to fully communicate with the supplier to ensure that the equipment can meet the actual needs.

Delivery cycle and installation time

Understand the supplier's delivery cycle and installation time to ensure that the equipment can be delivered on time and put into use.

Training and guidance

Pay attention to whether the supplier provides training and guidance services for equipment operation and maintenance to improve the operating skills and equipment maintenance level of factory employees.

総括する

Today, as global competition intensifies and the concept of sustainable development becomes more and more in-depth, high-temperature bridge cranes are not only a powerful assistant for industrial production, but also an important part of achieving green, efficient and safe production. Through continuous technological innovation and material upgrading, these key equipment are gradually developing in a more environmentally friendly and energy-saving direction, helping enterprises achieve energy conservation and emission reduction goals and enhance market competitiveness. At the same time, with the integration and application of advanced technologies such as the Internet of Things and big data, high-temperature bridge cranes are gradually moving towards a new stage of intelligent management, bringing unprecedented changes to the high-temperature industry. In the future, we have reason to believe that high-temperature bridge cranes will play a more critical role in the high-temperature industry and become an important force in promoting industrial upgrading and high-quality development.

Dongqiクレーン, as a leader in the field of lifting machinery, we are proud to stand at the forefront of technological innovation and quality excellence. Since its establishment, we have always been committed to providing customers with the safest, most efficient and reliable lifting solutions. Whether it is traditional bridge cranes, gantry cranes, or high-temperature resistant and explosion-proof cranes customized for special working conditions, Dongqi Crane can meet the diverse needs of customers with exquisite craftsmanship and profound industry experience.

We have an elite team of industry experts and engineers who continuously break through technical barriers and integrate international advanced design concepts to ensure that each crane meets or even exceeds industry standards. At the same time, we focus on improving the service system, providing one-stop, full-life cycle service support from pre-consultation, solution design, installation and commissioning to post-maintenance to ensure that customers can use it without worries.

Dongqi Crane, based on integrity and quality first, has not only won the trust and praise of many customers at home and abroad, but also established a good brand image in the industry. We firmly believe that through unremitting efforts and innovation, Dongqi Crane will continue to lead the development trend of the hoisting industry and become your trusted long-term partner. Choosing Dongqi means choosing a safe, efficient and reliable future.