Ultimate Guide to Choose the best Electric Chain Hoists
In any factory setting, Electrical Chain Hoists are a must-have. Perfect for providing vertical lifts, electric chain hoists are simple and easy to operate. This makes them an attractive option for business owners.
However, what is not so easy is the task of choosing the right hoist for your needs. The market is currently flooded with a large number of products, many of which are subpar offerings. With all manufacturers claiming the top spot, it can become difficult to settle on the right one.
That's why, to make sure that you don't make a mistake, we've gone ahead and compiled this complete guide to choosing electric chain hoists for your use. Once you go through the guide below, you'll have no trouble understanding which product you need to purchase.
But let's start at the beginning and clear the air on what an Electric Chain Hoist is.
What is an Electric Chain Hoists?
Put simply, an electric chain hoist is a device that's used for vertically lifting and lowering any materials. The hoist consists of an electric motor with a brake, Gearbox, Load Chain wheel and a controller, which are used to control the motions of the system. The lifting element used is Alloy Steel Chain.
These types of hoists are ideal in factories and machines shops, which require fast lifting and loading of items.
Factors to consider when choosing Electric Chain Hoists
Choosing the right chain hoist is one of the essential prerequisites for a safe and efficient workshop environment. The following are some of the key factors that must be kept in mind when choosing the right product.
- The Weight of the load: This is the first and most important factor that you need to consider when choosing electric chain hoists. The load that you'll be lifting will determine the type of hoist that you need to buy. As a general rule of thumb, for less than ten tons of lifting capacity, a chain hoist is preferred. However, for lifting greater weights, an electrical wire hoist is suitable. But this doesn't hold with high lifting height. So, depending on your industry needs and requirements, the choice of hoists will vary.
- Application Requirement: Once you've determined the load type, next, you need to figure out the application to which you'll be putting the hoist. Ask yourself this: are you going to use it for product assembly? If that's the case, then extreme precision is a prerequisite. Also important is to know whether you're using any devices below the hook? Or what are your duty cycles?
- Lifting Speed: The next factor to consider is the lifting speed, which must be carefully calibrated for proper loading and unloading of the materials being lifted.
- The Work Environment: Perhaps more important than lift speed is the environment where your hoist is going to be used. Factory environments can be abrasive for machinery, and it's essential to understand the impact that the workplace is going to have on your equipment. For example, if the hoist is used in extremely high-temperature environments, this might result in gearbox leakage and related hoist malfunctions. Similarly, shallow temperatures can cause cracks to develop or internal components to freeze. Setting where there are extreme temperature swings can also be detrimental to the operation of your hoist. Frequent temperature changes can result in electrical short circuits and associated equipment malfunction.
- The Duty Cycle: This implies the time for which your hoist is going to be used. The number of hours that the hoist will operate at a stretch can impact the longevity of the machine. The length of the duty cycle is important as electrical hoists need to dissipate heat from the motors. This means they must be given sufficient downtime to cool and recover. Otherwise, you might just be inviting equipment malfunctions.
- The Height Of The Lift: The height to which you need to lift the load also plays an important part in the choice of the hoist. Usually, electric chain hoists have a container in which the excess chain is spooled. Naturally, the greater the height, the longer the chain, and this means a larger chain container. If not designed properly, a too-large container might actually act as an obstruction to the load being lifted. Electric Chain hoist is a preferred choice for higher lifting height, e.g. windmill hoist for turbine maintenance.
- The Power Source: The kind of hoist you require will also determine the type of power source that you need to use. For low duty cycle applications, a single phase hoist is sufficient. If, however, you need extremely high duty cycles, then it's best to buy a three-phase hoist. This'll ensure that you have enough power for the machine's operation.
- Warranty: As far as machines go, an electrical hoist is one of the ones that undergo usual wear and tear. Hence, to avoid repair costs, you must get a product that has attractive warranty features. Be sure that the hoist warranty covers all essential parts and labour. Usually, labour is more costly than parts, so it's best if your warranty comes with both included.
- Safety Features: At the end of the day, an electric hoist is a machine. And in any setting where electrical equipment is being used, accidents can occur. That's why, when purchasing the hoist, make sure it has all essential safety features such as load limiters. Also important are self-adjusting brakes and thermal overload protection.
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