In the modern industrial, warehousing and construction fields, lifting equipment is the core tool for material handling, and its performance and efficiency are directly related to the optimization of production processes and cost control. Gantry cranes, as a common type of lifting machinery, play an indispensable role in many industries with their powerful lifting capacity, flexible operating range and high safety. Among the many specifications, 3-тонные козловые краны have become the first choice for many small to medium-sized lifting operations with their moderate load-bearing capacity and wide application scenarios.
3-ton gantry cranes are not only suitable for material handling on factory production lines and cargo loading and unloading in warehouses, but also play an important role at construction sites to assist in completing tasks such as equipment installation and material lifting. Its design takes into account both efficiency and economy, and can minimize the operating costs of enterprises while ensuring operating efficiency.
This article aims to deeply analyze the structure, performance, advantages and applications of 3-ton gantry cranes, and provide potential users with a detailed guide to purchase and use. Whether it is a manufacturing company seeking to improve production efficiency, a logistics company that needs to optimize warehouse management, or a construction team that is carrying out infrastructure construction, they can find a 3-ton gantry crane solution that suits them. By understanding this equipment, you will be able to better plan your workflow, improve work efficiency, and ensure operational safety, laying a solid foundation for the continued development of your business.
Basic structure and working principle of 3-ton gantry crane
Basic structure
As a compact and powerful lifting equipment, the design of 3-ton gantry crane fully considers the operation efficiency and safety. Its basic structure mainly includes the following key parts:
Main beam: As the load-bearing skeleton of the gantry crane, the main beam is usually made of high-strength steel with excellent bending strength and stability. Its length and span are customized according to the operation requirements to ensure that it can cover the entire operation area.
Outrigger: The outrigger is a key component that supports the main beam and stabilizes the entire gantry crane structure. They are usually designed to be adjustable in height to adapt to different ground conditions and working height requirements. The bottom of the outrigger is usually equipped with anti-slip pads or fixings to ensure stability during operation.
Подъемный механизм: The lifting mechanism is one of the core components of the gantry crane, responsible for lifting the cargo from the ground to the required height. It usually consists of components such as motors, reducers, drums, wire ropes or chains. The motor drives the reducer, which drives the drum to rotate, thereby rolling up or lowering the wire rope or chain to achieve the lifting and lowering of the goods.
Operating mechanism: The operating mechanism includes lateral and longitudinal moving devices, which enable the gantry crane to move in the horizontal direction. These mechanisms are usually composed of components such as motors, reducers, wheels and tracks. The motor drives the reducer, which drives the wheels to roll on the track, thereby achieving the lateral and longitudinal movement of the gantry crane.
Electrical control system: The electrical control system is the brain of the gantry crane, responsible for controlling the coordinated work of various components. It includes components such as the operating console, controller, sensor, and protective device. The operator issues instructions through the operating console, and the controller controls the actions of various components after receiving the instructions. At the same time, the sensor monitors the equipment status in real time, and the protective device automatically cuts off the power supply in abnormal situations to ensure safety.
Working principle
The working principle of the 3-ton gantry crane is based on the principle of combining motor drive, mechanical transmission and electrical control. When the operator issues an instruction, the electrical control system receives the instruction and controls the motor to start. The motor drives the drum to rotate through the reducer, rolling up or lowering the wire rope or chain, thereby achieving the lifting and lowering of the goods. At the same time, the motor also drives the wheels of the operating mechanism to roll on the track to achieve the lateral and longitudinal movement of the gantry crane.
During the operation, the electrical control system monitors the equipment status in real time, including parameters such as motor current, voltage, temperature, and the operating status of each component. When an abnormal situation occurs, the protection device will immediately cut off the power supply to prevent accidents. In addition, the gantry crane is also equipped with a variety of safety devices, such as limiters, overload protectors, anti-slip devices, etc., to ensure safety during the operation.
In summary, the 3-ton gantry crane provides a reliable solution for small to medium-sized lifting operations with its sophisticated design and efficient working principle. Its compact structure, powerful functions, easy operation, safety and reliability make it the preferred lifting equipment in many industries.
Performance parameters and advantages of 3-ton gantry crane
Performance parameters
As a lifting equipment designed for small to medium-sized lifting operations, the performance parameters of the 3-ton gantry crane directly reflect its work efficiency, carrying capacity and safety. The following are the main performance parameters of the 3-ton gantry crane:
Maximum lifting weight: 3 tons. This is the maximum weight of cargo that the gantry crane can safely lift, ensuring that there will be no overloading during the operation.
Пядь: Customized according to customer needs, the common span range is between 10 meters and 30 meters. The larger the span, the wider the operating area that the gantry crane can cover and the stronger its adaptability.
Высота подъема: Also customized according to customer needs, the common lifting height range is between 3 meters and 20 meters. The higher the lifting height, the wider the range of cargo heights that the gantry crane can handle, meeting more operational needs.
Рабочая скорость: includes lifting speed and operating speed. The lifting speed is usually faster to ensure that the cargo can be quickly lifted to the required height; the operating speed is adjusted according to the operational needs, which can not only meet the needs of fast movement, but also maintain smooth operation when needed.
Power supply and voltage: Three-phase AC power supply is usually used, and the voltage is determined according to the local power grid standard, such as 380V, 400V, etc.
Working environment: Suitable for indoor or outdoor working environment, and can withstand a certain degree of wind, rain, dust and other harsh conditions.
Advantage analysis
Высокая эффективность: The 3-ton gantry crane has the characteristics of fast response and efficient operation. Its lifting speed and running speed can be adjusted according to the operation requirements to ensure that a large amount of cargo can be handled in a short time. At the same time, its compact structure and easy operation can reduce the workload of operators and improve work efficiency.
Безопасность: Safety is one of the important advantages of the 3-ton gantry crane. Its design fully considers various safety risks during the operation process, and is equipped with a variety of safety devices, such as limiters, overload protectors, anti-slip devices, etc. These devices can automatically cut off the power supply or sound an alarm under abnormal circumstances to ensure safety during the operation.
Гибкость: The span, lifting height and running speed of the 3-ton gantry crane can be customized according to customer needs. This flexibility enables the gantry crane to adapt to different scales and types of operating environments to meet the diverse needs of customers.
Экономичный: Although the initial investment of the 3-ton gantry crane is relatively high, its long-term operating cost is low. Its structure is strong and durable, and it can maintain efficient and stable operation for a long time; at the same time, its maintenance cost is relatively low, which reduces the overall operating cost of customers.
Environmental protection: The 3-ton gantry crane adopts electric drive, which has the characteristics of low noise and low emissions. During the operation, it will not produce harmful gases or noise pollution, which is in line with modern environmental protection concepts.
Application scenarios of 3-ton gantry cranes
As a powerful and adaptable lifting equipment, 3-ton gantry cranes play an important role in many fields and scenarios. The following are the specific applications of 3-ton gantry cranes in different application scenarios:
Сфера промышленного производства
Production line material handling: On automated or semi-automated production lines, 3-ton gantry cranes can quickly and accurately handle various raw materials, semi-finished products and finished products, improve production efficiency and reduce labor costs.
Heavy equipment assembly: During the assembly of heavy equipment, 3-ton gantry cranes can easily lift and move various components to ensure the smooth progress of the assembly process.
Управление складом: In large warehouses, 3-ton gantry cranes can be used for storage, sorting and stacking of goods, improving the efficiency and accuracy of warehouse management.
Warehousing and logistics field
Погрузка и разгрузка грузов: In logistics centers or port terminals, 3-ton gantry cranes can efficiently load and unload various goods, including containers, pallets, etc., speeding up logistics and reducing transportation costs.
Управление запасами: Inside the warehouse, 3-ton gantry cranes can be used for the handling, sorting and classification of goods, improving the efficiency and accuracy of inventory management.
Construction field
Lifting of building materials: On the construction site, 3-ton gantry cranes can lift various building materials, such as steel bars, concrete blocks, prefabricated components, etc., to speed up the construction progress and reduce labor costs.
Equipment installation: During the construction process, 3-ton gantry cranes can assist in the installation of various equipment, such as elevators, air-conditioning units, etc., to ensure the accurate installation and stable operation of the equipment.
Repair and maintenance field
Vehicle maintenance: In auto repair shops or auto manufacturers, 3-ton gantry cranes can be used for the lifting, disassembly and maintenance of cars, improving work efficiency and reducing the difficulty of operation.
Large equipment maintenance: In large equipment facilities such as wind farms and hydropower stations, 3-ton gantry cranes can assist in the maintenance and overhaul of equipment to ensure the normal operation of equipment.
Другие области
Agriculture: In the agricultural field, 3-ton gantry cranes can be used for the storage, processing and transportation of agricultural products to improve agricultural production efficiency.
Port: In port operations, 3-ton gantry cranes can be used for loading, unloading and stacking containers to speed up cargo turnover.
Аэрокосмический: In the aerospace field, 3-ton gantry cranes can be used for assembly and testing of aircraft parts to ensure the quality and safety of aircraft manufacturing.
Customer Case Studies
The following are several successful cases, showing the actual application effect of 3-ton gantry cranes in different industries, and analyzing the problem solving, efficiency improvement, cost saving and other aspects:
Case 1: Material handling of manufacturing production line
Сценарий применения:
The production line of a certain machinery manufacturing enterprise needs to frequently handle heavy machinery parts. Manual handling is not only inefficient, but also has safety hazards.
Решение:
The company introduced a 3-ton gantry crane for material handling on the production line. The introduction of the gantry crane greatly improved the handling efficiency, reduced the labor intensity of manual handling, and ensured the safety of the handling process.
Effect analysis:
Problem solving: The introduction of the gantry crane solved the problems of low efficiency and safety hazards of manual handling, making material handling on the production line more efficient and safe.
Efficiency improvement: The gantry crane can quickly and accurately handle heavy machinery parts, improving the overall efficiency of the production line.
Cost saving: Although the initial investment of the gantry crane is large, in the long run, it reduces the cost of manual handling and reduces equipment damage and maintenance costs caused by improper handling.
Case 2: Lifting of building materials at construction sites
Сценарий применения:
A construction site needs to frequently lift heavy building materials such as steel and concrete products. Manual lifting is not only inefficient, but also has safety hazards.
Решение:
The construction site introduced a 3-ton gantry crane for the lifting of building materials. The introduction of the gantry crane greatly improved the lifting efficiency, reduced the labor intensity of manual lifting, and ensured the safety of the lifting process.
Effect analysis:
Problem solving: The introduction of the gantry crane solved the problems of low efficiency and safety hazards of manual lifting, making the lifting of building materials more efficient and safe.
Efficiency improvement: The gantry crane can quickly and accurately complete the lifting of building materials, improving the construction speed and quality.
Cost saving: The use of the gantry crane reduces the cost of manual lifting, and reduces safety accidents and compensation costs caused by improper lifting.
Case 3: Application of aluminum alloy gantry crane of State Grid
Сценарий применения:
State Grid needs to install and maintain power equipment in the field, and needs a portable and efficient lifting equipment.
Решение:
State Grid selected a 3-ton aluminum alloy liftable gantry crane, which has the characteristics of portability, efficiency, stability, etc., and is very suitable for field working environment.
Effect analysis:
Problem solving: The introduction of aluminum alloy gantry cranes solves the problem of unportable and inefficient lifting equipment in field working environments.
Efficiency improvement: The efficient operation capability of gantry cranes makes the installation and maintenance of power equipment faster and more accurate.
Cost saving: Although the initial investment of aluminum alloy gantry cranes is large, in the long run, it reduces the cost of manual handling and installation and improves work efficiency.
Цена Козлового Крана на рельсах весом 3 тонны
Here is the price list for 3-ton rail-mounted gantry cranes, differentiated by span, based on market information:
Размах (метры)
Price Range (RMB)
Below 10 meters
3,000~5,000
10~15 meters
5,000~8,000
15~20 meters
8,000~12,000
Above 20 meters
Negotiable based on specific customization requirements
Примечания:
The above prices are for reference only, and actual prices may vary due to factors such as manufacturer, configuration, materials, transportation, installation, and after-sales service.
Span is one of the important factors affecting the price of gantry cranes. Larger spans require more materials and more complex structures, usually leading to higher prices.
When purchasing, you can consult us in detail to understand the detailed specifications, performance, quality, after-sales service, etc. of the product, so as to choose the gantry crane that best meets your needs.
For large or customized gantry cranes, we need you to provide more details as well as requirements to determine the final price and delivery time.
We hope this price list can provide you with some reference value. If you have any more questions or needs, please feel free to Связаться с нами.
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